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Features

Consistent Quality
  • The machinery ensures uniformity in the production of GFRP rebars, guaranteeing top-notch quality in every piece.
Customization
  • Operators can adjust the drawing speed and rebar pitch, allowing for tailored production based on specific requirements.
Advanced Heating System
  • The integrated heating system prolongs the working time with the finished mixture, ensuring optimal curing of the rebars.
Technical Specifications
  • Dimensions: The production line typically spans 18 meters in length, 1 meter in width, and 1.5 meters in height.
  • Power: Installed power requirements stand at around 18 kW.
  • Consumption: The machinery has a water consumption rate of 15 liters/day and an air consumption rate of 90 liters/hour.
  • Production Capacity: Depending on the diameter, the machinery can produce rebars ranging from 4-32 mm in diameter and of unlimited length.
Model Rebar One
Numberofsimultaneouslyproducedrebars 1
DiameterRangeofRebars
10–42
QuantityofRovingStand 1/300groups
RovingStandDimensions Length 6000mm
Width 1000mm
Height 2750mm
CapacityofResinImpregnationTank 30kg
ProductionSpeed 3m/min
WindingPowerkw 1.1kw+0.75kwX2
DimensionsoftheWinding& Length 3730mm
ImpregnationSection Width 1100mm
Height 1850mm
TemperatureControlRange 0~250℃
TemperatureAccuracy ±3℃
HeatingPower 12kw
HeatingSectionDimensions Length 11200mm
Width 1100mm
Height 1850mm
CoolingMethod watercooling
CoolingPowerkw 1.1kw
CoolingSectionDimensions Length 3000mm
Width 1100mm
Height 1200mm
TractionSupportRange Length 2000mm
Width 200mm
Height 100mm
TractionPowerkw 0.75kwX2
TractionSectionDimensions Length 2500mm
Width 1100mm
Height 1850mm
CuttingRange Width 100mm
Height 75mm
CuttingPowerkw 2.2kw
CuttingSectionDimentsions Length2500mm
Width1100mm
Height1850mm

We are happy to explain the components of GFRP rebar machinery!

GFRP (Glass Fiber Reinforced Polymer) rebar machinery is used in the manufacturing of reinforcing bars made from composite materials. These reinforcing bars are used in construction applications and offer several advantages over traditional steel rebar, including resistance to corrosion and a lower weight-to-strength ratio. The key components of GFRP rebar machinery include:

  • Resin mixing and dispensing system: This system mixes and dispenses the resin used to bind the glass fibers together in the manufacturing process.
  • Fiber reinforcement feeding system: This system feeds the glass fibers into the machine, where they are combined with the resin to form the composite material.
  • Molding system: This system molds the composite material into the desired shape and size of the rebar.
  • Curing system: Once the rebar has been molded, it needs to cure in order to harden and become structurally sound. The curing system provides the ideal conditions, such as temperature and humidity, for the rebar to cure properly.
  • Cutting and finishing system: Finally, the cutting and finishing system cuts the rebar to the desired length and shape, and may also add any necessary finishing touches or treatments.I hope that helps! Let me know if you have any further questions.

GFRP rebar machinery plays an essential role in the production of GFRP rebar, helping to make this material one of the preferred reinforcement options in construction projects worldwide.

What is FRP Rebar Machinery?

FRP Rebar Machinery is specialized equipment used for producing Fiberglass Reinforced Polymer (FRP) rebars. These rebars are used as a corrosion-resistant alternative to traditional steel rebars in construction.

What are the specifications of rebars produced by this machinery?

The machinery can produce FRP rebars in various diameters, typically ranging from 6mm to 32mm.

What are the key components of FRP Rebar Machinery?

Key components include roving racks, a resin bath, winding and unwinding devices, a heating oven, a traction machine, a cutting saw, and racks for finished products.

How does the FRP Rebar Machinery enhance production efficiency?

The latest models of the machinery can produce two rebars simultaneously, significantly increasing production efficiency.

What materials are used in the construction of the machinery?

The machinery is constructed using materials like steel plate, steel pipe, angle iron for roving racks, and stainless steel for the resin bath. The molds are typically made from 45 or 40Cr with a chrome-painted surface.

How does the machinery ensure quality in the production process?

The machinery includes features like a press roller in the resin bath for thorough impregnation and an intelligent temperature controller in the heating oven for precise temperature management.

Can the machinery handle different sizes of FRP rebars?

Yes, the machinery is designed to handle a range of sizes, allowing for the production of rebars with different diameters.

Is the FRP Rebar Machinery suitable for large-scale production?

Yes, its ability to produce multiple rebars at once and its automated process make it suitable for large-scale production.

What are the safety features of the machinery?

Safety features typically include emergency stop controls, protective guards around moving parts, and compliance with industry safety standards.

How can I learn more about FRP Rebar Machinery?

For more detailed information, you can visit the Prowell Technology website or contact their customer service for specific queries.

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